oee.ai by ifp Software GmbH

oee.ai connects to ctrlX OS devices via Node-RED Connector and delivers real-time OEE analytics, AI-driven pattern recognition and gamified shopfloor dashboards directly from the controller. No separate data infrastructure required. The solution is easily deployed as a turnkey Software-as-a-Service (SaaS) directly from the cloud.

OEE Monitoring & Loss Analysis

Real-time calculation of Availability, Performance and Quality directly from machine data from ctrlX OS devices. AI algorithms automatically identify loss patterns and optimization potential, without manual analysis, enabling immediate corrective action on the shopfloor.

Shopfloor Employee Engagement via Gamification

Gamified real-time dashboards and Andon boards fed by machine and line data to motivate production teams to actively improve equipment productivity. Visual KPIs and team-based challenges transform OEE data into a shared goal for every shift.

AI-Driven Anomaly Detection & Predictive Insights

AI algorithms continuously analyze time-series machine and line data from ctrlX OS devices to detect anomalies and predict equipment failures, enabling proactive maintenance before costly unplanned downtime occurs.

Advantages

I/O-Link portfolio with countless products for factory automation
10x faster time-to-insight from machine data
No coding skills required: Plug-&-Play via Node-RED on ctrlX OS
Gamification increases shopfloor team engagement and ownership
Chat with your machine data
AI detects patterns and anomalies automatically in real time
SaaS deployment: no on-premises analytics infrastructure needed

Target Groups

Machine Builder
Machine Operator

Find out more in this video by Markus Focke, Co-Founder at ifp Software.

Topology

oee.ai connects to ctrlX OS devices via a Node-RED Connector app running directly on the ctrlX OS device. Machine data flows from ctrlX OS devices through the plant network to the oee.ai SaaS cloud. The ctrlX Device Portal provides device management alongside.

About oee.ai by ifp Software GmbH

oee.ai by ifp Software GmbH is a Manufacturing Intelligence platform headquartered in Aachen, Germany. The company helps manufacturers bridge the gap between data-rich but information-poor production environments. Customers include Ferrero, Zentis, Werner & Mertz, SICK and WITTENSTEIN.

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How-To
Monitoring and analyzing OEE data with ctrlX OS via the oee.ai cloud

ctrlX OS Community

ifp Software - oee.ai Cloud Connector
Real-time OEE analytics powered by AI, directly from ctrlX OS devices.

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